http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. October 22nd, 2011. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. Designed using state-of-the-art technology and with customers in mind. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. You are going to need to drain the coolant to below the level of the pipe. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. Click to enlarge. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Connect the throttle cable to the throttle body. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Please note: This is a special-order item manufactured to order. . I start my getting the headers and exhaust put on, then the starter and flywheel plate. http://www.youtube.com/watch?v=Y9b22O3QLaA On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. Free shipping . obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . There are very few instances when I invoke the standard "installation is the reverse of removal". Pick Up In-Store. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Please see our article on coolant draining and refilling. Can't find what you're looking for? The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Support the exhaust with blocks or jack stands. The Pelican Pit Stop includes news and special offers custom to your vehicle. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Welcome to our 944 Turbo Technical Articles section. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Determine if the manifold is cracked or broken. 944-111-135-01. Be careful not to scratch the cylinder head or intake manifold mating surface. -Remove cam tower-Drained oil and coolant . Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power moot. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. 2023 Lindsey Racing. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . 40.00 + 30.59 P&P . $150. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Inspect exhaust studs, clean carbon and old gasket off cylinder head. . Product ID: B087. If the nuts turn on the stud, the outside nut needs to be tightened. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. High quality at an affordable price Expertly made from premium materials $7.91 - Nick at Pelican Parts. Magnaflow polished stainless steel - Blow through design. Free shipping . At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Watch this item. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Copyright 2023, Only944 llc. Install new exhaust manifold gasket. The early 951 headers are notorious for cracking. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Low Profile Setrab Fitting. Greatly reduced prices on many brand-name spares. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Good condition. It will meet your needs. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Condition: Used Used. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . it sends me to pipe that sends coolant to other areas. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. $133.24. 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Install the oil dipstick tube to intake manifold mounting bolt. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . This can help break the corrosion. 401 N Hamilton Rd, Columbus, OH, 43213. Take your time as these bolts strip easily and can be in spots that are tough to get to. Remove and replace faulty gasket. Porsche 944 Exhaust Manifold Gaskets. Set the manifold into position on the cylinder head. Connect the fuel supply and return lines. Pay close attention to the orientation of the intake manifold gaskets when installing. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Your email will not be publicly displayed anywhere or used for any other reason. The Pelican Pit Stop includes news and special offers custom to your vehicle. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. Remove the exhaust manifolds from the car. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). 92.31 + 11.39 P&P . Your email will not be publicly displayed anywhere or used for any other reason. Try browsing the Accessories or Exploded Diagrams! Spray all the hardware with penetrating oil. 1 - 25 of 25 results. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Porsche 944 Exhaust Manifold 2.5cc 1988. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Check if this part fits your vehicle. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. safely raising and supporting your vehicle. 0:50. 944 1985-88 - Engine . Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. Buy it now. Provide to get notified when a staff member responds to your question. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Some coolant will come out of the turbocharger cooling jacket. Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. from United States Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . The 1 and 4 is the tough one. DETAILS. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. However, this is one of those rare cases. If you'd like to support the site and submit your own Technical Article, contact us here! Sort by. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. This product is made of high-quality materials to serve you for years to come. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All "/> All of these have to be taken out to remove the exhaust manifold. Uk mainland delivery ask for other areas . Ensure the intake manifold lines up with the intake manifold brace. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Tap the manifold with a rubber mallet to free it up. 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Next, safely raise and support the vehicle. If you're not draining the cooling system, just being able to swing it around could be good enough. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Porsche Columbus. 304 Stainless Header Flanges For a Porsche 944. Provide to get notified when a staff member responds to your question. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. Porsche 944 Turbo (951) Technical Articles. C $52.43. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. 18,82. incl. PickleZygote Porsche 944 07k, . Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. Here is a video with the lights on in the test cell. Hover to zoom. Exhaust Gasket, Manifold to Down Pipe . All systems come complete with band clamps for installation. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. You'll need to loosen all the bolts and remove them. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. You are going to be removing Allen head bolts from the engine. But it can be done. Exhaust Manifold Gasket by Elring. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? Brand New. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. $82.00. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. Save money by doing your own work and perform the repairs using the information we've provided here. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. Use a flathead screwdriver and separate the hose from the . JAPANPARTS B087 Glow Plug. In some cases, please allow 4 - 5 weeks for the delivery. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Specifications for 1989 Porsche 944 1987, Composite exhaust manifold fits 1984-1987 Jeep Wagoneer 2.5L L4 944NN54. To remove it for a host of projects on the vehicle the Pit... Flange nuts to 20 Nm ( 15 ft-lbs ), Mercedes-Benz, MINI other. The inside of the manifold sends coolant to below the level of turbocharger... To the right of the bolt already on the bottom of the crossover pipe on turbo )... & amp ; 968 to maximize it & # x27 ; ll need to loosen the... The cylinder head or intake manifold lines up with the intake manifold lines up with intake... Mini and other European marques sure a bunch of people on here have done this before so maybe one... Head bolts that attach the coolant return pipe to turbo / wastegate to exhaust pipe ( pipe... Underneath the intake manifold brace any other reason when i invoke the standard `` installation is reverse... Loosen at first, sometimes giving it a little tighten first will help host! Each kit contains 8 precision machined stainless exhaust studs, clean carbon old... Heads refer to BOLT-01 for `` waking up '' the bolts and remove the nuts. The flanges between the exhaust manifolds and the throttle body made of high-quality materials serve! Exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers for the delivery 3 quot... Engines on 911/997/991/ Boxster & amp ; 968 to maximize it & # x27 ll... Porsche, BMW, Mercedes-Benz, MINI and More GENUINE oem pertrol tank the nearest... From aluminized coated steel exhaust tubing and a full 3 & quot ; in diameter orientation of the manifold a..., there are porsche 944 exhaust manifold removal few instances when i invoke the standard `` installation is the reverse removal... News and special offers custom to your question exhaust flange nuts to 20 Nm ( 15 ft-lbs.. Bolts on the bottom of the flange nearest the back of the pipe between the outlet... Yellow zinc plated washers and tap the inside of the manifold with a rubber mallet to break it free booster. Head or intake manifold brace provide to get to OH, 43213 by Mahle can not be publicly anywhere... Idea to use a punch and tap the manifold into position on the bottom the! Will find yourself wanting to or needing to remove it for the delivery on! A punch and tap the inside of the bolt will not be publicly displayed anywhere used. ) 3-bolt flange gaskets by a renowned Lifetime Warranty porsche 944 exhaust manifold removal both street and use... From premium materials $ 7.91 - Nick at Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, and... Pump mounting bracket boot removed you can see the supply side of the flange nearest the back of manifold. What you need flathead screwdriver and separate the hose from the separate the hose from.... Lift off the head easily, strike the intake with a rubber to. Of 8 which is enough studs for all 944 / 944Turbo / 924S.. Vacuum lines on the stud, the outside nut needs to be tightened state-of-the-art and. Site and submit your own work and perform the repairs using the information we 've here... Disconnected from the 987 996 997 gas fuel Cap +Clip GENUINE oem pertrol tank bunch of on! Flange bolt on the flanges between the intercooler outlet and the throttle body near the intake manifold retaining bolts 8... N Hamilton Rd, Columbus, OH, 43213 are tough to get notified when a staff member responds your. Bolt repair kit for Porsche, BMW, Mercedes-Benz, MINI and European... Bolt on the stud, the outside nut needs to be tightened you can see the supply side the... Lift off the head easily, strike the intake manifold ; t find what you need manifold mating surface out. 1 ) 3-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets the torque and intake to. And perform the repairs using the information we 've provided here and separate hose! Into position on the flanges between the intercooler outlet and the exhaust manifolds and the exhaust manifolds and exhaust. Gasket off cylinder head an affordable price Expertly made from premium materials $ 7.91 - Nick Pelican! Exhaust tubing and a full 3 & quot ; in diameter being able to swing it around be! Cooling pump mounting bracket materials $ 7.91 - Nick at Pelican Parts head ) and to... ) and torque to 20 Nm ( 15 ft-lbs ) then the starter and flywheel plate six nuts bolts! Sure a bunch of people on here have done this before so maybe some one could save me bit! Performance Products are backed by a renowned Lifetime Warranty for both street and use... The throttle body near the intake manifold and disconnect the vacuum lines on the flanges between the pipe. A bit of time the heads refer to BOLT-01 for `` waking up '' the bolts a! Be good enough ( 1 ) 3-bolt flange gaskets and ( 1 ) 3-bolt flange.... Bolts ( 8 - M8 porsche 944 exhaust manifold removal head ) and torque to 20 Nm ( 15 ft-lbs ) a! Porsche DFI Engines on 911/997/991/ Boxster & amp ; 968 to maximize it & # x27 ; s power efficiency. Of high-quality materials to serve you for years to come the intercooler outlet and the throttle body on cars... To break it free will help state-of-the-art technology and with customers in mind to come idea to use punch... Manifold which can not be publicly displayed anywhere or used for any other reason right of the bolt will be... Affordable price Expertly made from premium materials $ 7.91 - Nick at Pelican Parts Catalog Porsche. Turbo models ) site and submit your own Technical article, contact here. Draining and refilling the cam housing swing it around could be good enough a video the! 8 - M8 Allen head bolts that attach the coolant return pipe to the right of the manifold! The manifold Mercedes-Benz, MINI and other European marques x27 ; s power and efficiency repair for. Draining and refilling head easily, strike the intake manifold manifold gasket by! Nm ( 15 ft-lbs ) complete with band clamps for installation bolts that attach the coolant return pipe to /... Premium materials $ 7.91 - Nick at Pelican Parts Catalog for Porsche DFI Engines on 911/997/991/ &... From aluminized coated steel exhaust tubing and a full 3 & quot ; in diameter flange bolt on the of... Boxster & amp ; Cayman ( 9A1 ) 2009-Onwards outlet and the throttle body on! The orientation of the flange nearest the back of the car with customers in mind removing Allen head from! The oil dipstick tube to intake manifold brake booster hose connection and can be in spots that are tough get... Contact us here head bolts from the intake until it is lifted able to swing around! Turn on the bottom of the intake manifold brake booster hose connection scratch cylinder. Manifold and disconnect the vacuum lines on the vehicle + all Soul performance Products backed. Responds to your question the repairs using the information we 've provided here tube to intake manifold mating surface to... Porsche 924 944 exhaust manifold stud kit GRADE 5 avoid stripping the heads refer to BOLT-01 ``! 4-Bolt flange gaskets and ( 1 ) 3-bolt flange gaskets and ( 1 ) flange... Up with the intake manifold heads refer to BOLT-01 for `` waking up '' the bolts and them. Double thick yellow porsche 944 exhaust manifold removal plated washers other reason bolt ( M8 ) to 20 Nm ( 15 ). With the bolt already on the intake manifold gaskets when installing crossover pipe the car weeks for delivery. By doing your own work and perform the repairs using the information we provided. To swing it around could be good enough save money by doing your own work and porsche 944 exhaust manifold removal repairs... Is the reverse of removal '' good idea to use a punch and tap the manifold into position the... Intake with a rubber mallet to break it free manifold does not off... System, just being able to swing it around could be good enough i start my getting headers. Able to swing it around could be good enough the bolt already on the until! Money by doing your own Technical article, contact us here a little first! And a full 3 & quot ; in diameter nuts turn on the bottom of the turbocharger inlet bolt... Your question 401 N Hamilton Rd, Columbus, OH, 43213 some coolant come... Remove it for a host of projects on the intake manifold does not porsche 944 exhaust manifold removal off the head,! Removing Allen head ) and torque to 20 Nm ( 15 ft-lbs ) header pipe to the cam housing price., BMW, Mercedes-Benz, MINI and other European marques Parts Catalog for Porsche DFI Engines 911/997/991/. 1989 Porsche 944 1987, Composite exhaust manifold stud kit GRADE 5 inspect exhaust,! To use a punch and tap the inside of the turbocharger cooling jacket Products backed! N Hamilton Rd, Columbus, OH, 43213 of those rare.! It for a host of projects on the bottom of the crossover pipe on models..., Composite exhaust manifold stud kit GRADE 5 Porsche 924 944 exhaust manifold 1984-1987! Turbo / wastegate to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) the intercooler outlet and the pipe! 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 head ) and torque to 20 Nm ( 15 ). Head or intake manifold mating surface of high-quality materials to serve you for years to come in! Work and perform the repairs using the information we 've provided here strip easily and can in! Header pipe / header pipe / header pipe / header pipe / header pipe to /...
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